Figure 02 Clocks Zero Leakage Benchmark in Residential HVAC Duct Sealing and Mastic Tape Application
Figure AI validates the capabilities of the Figure 02 robot on active building sites, achieving flawless duct sealing with sub-millimetre precision.
The Figure 02 humanoid robot is transforming residential construction by autonomously sealing HVAC ductwork. In rigorous jobsite trials, the robot applied foil mastic tape to sheet metal joints with sub-millimetre edge registration. This precise application achieved a zero air leakage benchmark at 25 Pascals, perfectly meeting strict residential building codes.
- The Figure 02 robot completed residential HVAC duct sealing using foil mastic tape with sub-millimetre precision.
- The sealing trials resulted in an absolute zero air leakage benchmark when tested at 25 Pascals.
- This process eliminates air bubbles and wrinkles along sheet metal joints, ensuring strict building code compliance.
- Make & Model / Release Finding: Figure AI is actively testing these construction trade features, with commercial rollouts targeting professional builders.
Properly sealed HVAC ductwork is critical for energy efficiency and climate control in residential construction. Figure AI has demonstrated the precise capabilities of the Figure 02 humanoid robot by deploying it on residential building sites to handle complex duct sealing tasks. Typically, sealing ducts in tight roof cavities or basements requires tedious manual labour and uncomfortable physical positioning. By automating this crucial step, builders can ensure more consistent quality control while protecting human workers from the harsh environments of active construction zones.
In recent field trials, the robot applied foil mastic tape to sheet metal joints with sub-millimetre edge registration. This level of precision is necessary to ensure an absolute air and moisture barrier in the ventilation system. The Figure 02 utilised its advanced spatial cameras and dextrous hands to peel, align, and smooth the tape over irregular seams. The robot dynamically adjusted its grip and applied consistent pressure along the entire length of the tape, completely avoiding the common problem of air bubbles or wrinkles that compromise the seal.
The telemetry results from these trials clocked a flawless zero air leakage benchmark at 25 Pascals. This perfectly matches strict international residential building codes for energy compliance. By achieving zero leakage, the automated process guarantees that heated or cooled air will not escape into unfinished wall cavities, significantly lowering household energy bills over the lifetime of the property. This benchmark proves that humanoid robots are rapidly becoming viable tools for specialised trades and high-quality residential construction. Contractors are watching this technology closely to see how it might scale.
At a 40-hour workweek (173.33 hrs/mo), running this 240-minute task on Figure 02 costs $97.71 per task ($24.43/hr on Factory RaaS) or $73.88 per task ($18.47/hr on a 48-mo 7.9% APR loan).
Perfectly sealed HVAC ducts save homeowners significantly on long-term energy bills by preventing thermal loss in walls and roof cavities. For builders, this automation guarantees consistent quality control and strict adherence to modern energy codes.
Construction firms should consider future robotic integration for repetitive, uncomfortable sealing tasks, as the precision demonstrated easily matches or exceeds manual human application.
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Read our 40hr/wk & 7.9% APR FAQ →HVAC Duct Sealing
Based on a typical residential HVAC installation jobsite requiring full system duct sealing.
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Q: How are humanoid robots being used to seal HVAC ducts on residential jobsites?
Robots like the Figure 02 are deploying foil mastic tape along sheet metal joints with sub-millimetre precision, successfully creating an absolute air and moisture barrier without air bubbles.
Q: Is the robotic duct sealing compliant with building codes?
Yes, trials showed the automated sealing achieved zero air leakage at 25 Pascals, which perfectly aligns with strict international residential energy compliance codes.
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